Conical header tanks and manifolds

Protocol for making conical header tanks and manifolds

Materials & Equipment

Item Quantity per system Purpose  
A. Cooler (120 qt) 1 Header tank  
B. Float valve 1 Float valve for water input to header  
C. ¾” barb nylon fitting (garden hose thread) 1 Fitting for water tubing to float valve  
D. ¾” interior diameter tubing (10ft) 1 Tubing for water input  
E. Stainless steel tubing clamps 8 Secure tubing  
F. Teflon tape 2 Sealing connections  
G. Mag Drive pump (Model 2) 1 Delivery pump  
H. ½” interior diameter tubing (10ft) 1 Tubing from header to PVC manifold  
I. ½” PVC nipple fittings 4” 7 Manifold for delivery system  
J. ¾” to ½” barb fitting 1 Attach tubing to manifold  
K. ½” PVC Tee’s (thread-thread-thread) 6 Manifold outlets  
L. Elbow thread-thread ½” PVC 2 Attach tubing to manifold  
M. 1/4” to 3/16” threaded barbs (part 5218K684) 6 Attach tubing to manifold and conicals  
N. ½” to ¼” pvc threaded reducer 6 Attach tubing barbs to manifold  
O. 3/16” silicon tubing (100 ft) 1 Tubing to conicals  
P. Spring clamps 2-in 3 Hold PVC manifold to tanks  
Q. Stainless Steel Nuts 6 Attach to loggers  
R. Roller tubing clamps (white, plastic) 6 Regulating conical flow  
S. Zip ties (assorted sizes) 1 General use  
T. ½” PVC threaded caps 1 Cap manifolds if needed  
U. ½” barb threaded fittings 2 Attach return tubing  
V. 153um plankton mesh 1 Mesh for banjo filters (~1 yard per system)  
W. 500W heaters 2 Heaters for header tank (either 500W or 800W)  
X. 4” PVC (will need to be cut into slices) (2 ft) 2 Banjo filters  
Y. 1 1/4” PVC (10 ft) 1 Banjo filters  
Z. 1 1/4” PVC elbow slip fitting 6 Banjo filters  
AA. 1 ¼” PVC straight slip fitting 6 Banjo filters  
BB. Hot glue and/or sealant 1 Secure banjo filters  
CC. Bag filter 100um 7x18” 2 Filter attached to float valves  

Size of materials can be adjusted to fit specific systems.

Protocol

Before proceeding, make sure all materials are acquired and in the correct size and quantity.

Manifold

Full manifold

Manifold legos

Close-up of water entry side of manifold

water entry manifold

Close-up of water outflow side of manifold

outflow manifold

Close-up of Tee and barb fittings

tee and barb fittings

Header tank

Float valve with tubing

float valve

Mag-pump in cooler

mag-pump

Mag-pump attached to manifold

mag pump and manifold

Close-up of manifold and tubing from Mag-pump connection

mag pump connection to manifold

Close-up of manifold and outflow tubing

outflow from manifold

Written on August 30, 2021